Intelligent Networked Products

GearSight6000 Series

Introduction

The GearSight6000 series gearbox health monitoring and diagnosis system is designed with a high-performance and high-precision chip architecture.

The system can support 16 vibration channels and 2 rotational speed channels, with sampling frequencies up to 256KHz. 24-bit high-resolution ADC chip level multi-channel synchronous acquisition is used.

The computing core features a FPGA parallel data processing computing chip, which has expandable edge computing capabilities and can monitor up to 16 temperature channels and 8 analog signal channels in the 4-20mA range.

The GearSight6000 series gearbox health monitoring and diagnosis system can monitor and process operating data, including vibration and speed, in real time, and then send the relevant data and any other information to remote or local platforms through the Internet.

Performance Features

The protection level of the acquisition station is IP65, and that of the sensor is IP68. They have passed certification for a variety of reliability tests and can adapt to a wide range of harsh working conditions and environments.

Instrument level circuit design is used, achieving peak-to-peak noise values of around 0.1mV (0.002m/s2), with a dynamic range of nearly 100db. At the same time, a highly sensitive acceleration sensor further improves its abilities to acquire and identify weak vibration signals.

The system supports 16 vibration channels and 2 rotational speed channels, with sampling frequencies up to 256KHz. 24-bit high-resolution ADC chip level multi-channel synchronous acquisition is used. The vibration and speed signals of the gearbox can be collected and monitored synchronously to achieve good noise reduction.

The system features a complete self-diagnosis function, meaning it can be installed on-site and carry out self-diagnosis at the click of a button, with no need for extra installation and commissioning.

The system provides offline data storage through a built-in EMMC with a capacity of 4G and an external TF card with a capacity of 32G. In the case of a network fault, the acquisition station can collect important data automatically and store it continuously.

The system features trigger collection, manual acquisition, and timed acquisition, making sure that no key data will be lost.

Features a dual-core ARM architecture, with a memory of 512Mb and a parallel FPGA computing chip to ensure outstanding edge computing performance and scalability.

Supports various communication modes, including cable networks, fiber optic networks, WIFI, and 4G, and features a remote firmware upgrade to sustain updates to the software algorithms.

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